We were underwhelmed with the performance of the Napoleon 22-inch grill, which is most likely a result of the grill needing more briquettes to really work well. The kettle on this model is pretty deep and you can adjust the cooking grate to two different levels. We wouldn’t advise cooking with the grate at the highest level if you’re looking for a nice sear since it’s too far off the heat. The grill grate on a Napoleon is made of a thicker and flatter cast iron, which is an upgrade from the usual lightweight, stainless steel grates you see on most charcoal grills.
While a charcoal chimney is one of the most highly recommended methods for lighting charcoal, Electric starters, such as the Looftlighter, work great (and they’re fast). BBQGuys recommends against using lighter fluid or “match light” charcoal because of chemicals and additives that can negatively influence flavor and can linger for a long time if you have a ceramic grill. The Napoleon Freestanding Charcoal Kettle Grill took the longest to set up, clocking in at an hour and five minutes of build time. While this grill does come with an included cart, which added to setup time, we also found the instructions hard to follow, and the amount of hardware included felt a bit overwhelming.
Overall, the cooking tests were far more important to us; you typically only assemble a grill once. But poor instructions can make assembly slow, frustrating, and full of retraced steps. Plus, poorly finished parts can have dangerously sharp edges—sometimes sharp enough to cause a nasty cut. But those judgments would have to wait until we got our hands on the things. After weeks of research, reporting, and discussion, we settled on three charcoal grills to test.
Though a bit of an investment, the gas grill pays off with its convenience. It’s easy to start, easy to use, and heats up quickly and powerfully, delivering 12,000 BTUs of heat per hour. The 280-square-inch cooking area consists of porcelain-enameled cast-iron cooking grates, which should be enough to serve weber q three to four people (pretty good for a portable model). Both times we tested it, we found the grill was really easy to use, as it’s easy to light, has immaculate temperature regulation, and practically operates itself. It was the fastest pellet grill to reach 500 degrees, achieving it in under 10 minutes.
Meat from the Nexgrill was delicious, with just a bit more flavor than the Weber. Between them, I’d say it largely depends on your budget and what style of grill you prefer for other meats like burgers or steak. None of the hood thermometers built into these grills mirrored the temperatures recorded by our own thermocouples and data software.
We then oiled the grates and distributed 10 to 12 six-ounce patties across the whole cooking surface (depending on the grill). While the burgers cooked we kept an eye out for undesirable flare-ups, which can char the meat and create acrid smoke, and examined the evenness portable bbq of cooking on the different areas of the grates. After about 10 minutes of cooking (five minutes per side, lid open), we compared how well each grill had seared the burgers, looking for any patties that were charred or unacceptably raw, and took a taste.